Kiran.Building

On a post house number sign plans

A plaque sized to your house number, on its own post in concrete or screwed to the wall studs. 19 3/4″ × 43 1/2″ × 4 1/4″, about $246 in 4×4 pressure-treated post, 3/4″ MDO sign plywood. Change any size below.

19 3/4″ × 43 1/2″ × 4 1/4″W × H × D
~$246materials (estimate)
2parts
12steps
Height

Drag an orange dot to resize; a dashed line shows when it snaps to a common size. Click a dot, then use the arrow keys to nudge 1/8″ (hold Shift for 1″). Every size can also be typed in the panel.

Checks

  • 5″ numbers meet the 4″ most fire codes ask for. Pick a colour that contrasts strongly with the plaque.
  • Plaque: 19 3/4″ × 9″.

Shopping list

QtyItemEst.
14×4 pressure-treated post, 8′ (board)Home DepotLowe's$12.80
13/4″ MDO sign plywood, 4×8 sheet (sheet)Home DepotLowe's$92.00
2Concrete mix, 80 lb bag (0.6 cu ft) (bag)Home DepotLowe's$13.00
1Crushed gravel (0.5 cu ft bag)Home DepotLowe's$6.00
1Wood stakes, 18″ (bundle of 12)Home DepotLowe's$9.00
1Mason's line (nylon string), 250′ (roll)Home DepotLowe's$6.00
1Plastic sheeting, 10′ × 25′ (for curing concrete) (roll)Home DepotLowe's$12.00
14×4 post cap, galvanized or copper (each)Home DepotLowe's$6.00
13″ exterior screws (box of 75)Home DepotLowe's$12.00
4Exterior house number, metal, with screws (each)Home DepotLowe's$32.00
1Exterior primer, quart (quart)Home DepotLowe's$15.00
1Exterior sign enamel, two half-pints (background and letters) (set)Home DepotLowe's$22.00
1Exterior wood filler (tub)Home DepotLowe's$8.00

About $246 · rough estimates, check the store

Parts

PartQtyLengthWidthMaterial
APost
Ground-contact rated. 24″ goes in the ground.
167 1/2″3 1/2″4×4 pressure-treated post
BPlaque119 3/4″9″3/4″ MDO sign plywood

Cut list

3/4″ MDO sign plywood, sheet 1 of 1

B 19 3/4″×9″

4×4 pressure-treated post, 96″ → A 67 1/2″

A

Kerf 1/8″ included. Every cut runs edge to edge.

Have the store cut it

Most home centers rip sheets on their panel saw. Show them this; do the short crosscuts at home.

  1. 3/4″ MDO sign plywood: rip into strips 9″, keep the rest.

Steps

  • Tape measure
  • Speed square
  • Pencil
  • Drill/driver
  • Clamps
  • Safety glasses
  • Hearing protection
  • Dust mask
  • Circular saw and a straight edge (or have the store cut the sheets)
  • Miter saw, or circular saw in two passes, for 4×4 posts
  • Level (2 ft or longer)
  • Post-hole digger
  • Wheelbarrow and hoe
  • Sander, 120 and 180 grit

Underlined words have a short explanation: hover or tap them. All of them are on the glossary page.

  1. 1Before you start

    Read every step once, start to finish, before you buy or cut anything. Each step names the parts it uses by letter; the parts list gives their sizes.

    Set up somewhere flat with good light. A pair of sawhorses with a sheet of plywood on top makes a fine work table.

    Wear safety glasses whenever a tool is running, hearing protection for saws, and a dust mask for sanding and for cutting treated wood or sheet goods. Tie back long hair and loose sleeves. Keep children and pets out of the work area.

    • Tip At the store, pick straight boards: hold each one up to your eye and look down its length. Skip boards that bow, twist or have big knots near the ends.
    • Tip Measure twice, cut once. Most mistakes are a misread tape, not a bad cut.
  2. 2Cut and label the parts

    Cut every part on the cut list. Cut the longest parts first: if one goes wrong, it can still become a shorter part.

    To mark a cut, hook your tape on the end of the board, make a small V with its point exactly at the measurement, and draw a square line through the point with a speed square. Put an X on the waste side.

    Cut on the waste side of the line, so the blade's kerf (about 1/8″) comes out of the scrap, not your part. Cut sheets with the good face down when using a circular saw: the blade splinters the top face.

    Write each part's letter in pencil on a face that won't show, and stack the parts by letter.

    Sand the faces before assembly while they're flat and easy to reach: 120 grit, then 180.

    ✓ Lay the parts out and count them against the parts list. Measure a few: if one is off by more than 1/16″, recut it now.

    STOP. Let the saw reach full speed before it touches the wood, keep both hands clear of the blade's path, and never reach under a board you're cutting. Support long boards on both sides of the cut so the blade doesn't pinch.
  3. 3Call 811 and check the spot

    At least 3 working days before you dig, call 811 (or use call811.com). It's free. They send people to paint or flag buried gas, electric, water and cable lines near where the number sign post will go.

    Check your property line on your survey or plot plan, and ask your town about setbacks, easements and whether this needs a permit.

    Pick ground that drains: not a low spot where puddles sit after rain, and not over a septic field.

    STOP. Don't dig until the marks are down. Hitting a gas or power line can kill you and is expensive to repair.
  4. 4Dig the post hole

    Dig a hole 10″ wide and 30″ deep with a post-hole digger.

    That depth is 24″ for the post plus 6″ of gravel underneath so water drains away from the post end.

    Make the hole slightly wider at the bottom than the top, like a bell. Frost then can't grip the concrete and lift it.

    Pour 6″ of gravel in the hole and tamp it with the end of a 2×4 or the post itself.

    • Tip Your town knows the frost depth: it's how deep footings must go so winter frost can't push them up. Enter it in the options and the holes will be dug deep enough.

    ✓ The hole is 30″ deep before the gravel and 24″ deep after it.

  5. 5Set the post plumb

    Stand the post in its hole.

    Hold a level against one face of a post until the bubble is centred: that face is plumb. Then check the face around the corner. Both faces must read plumb.

    Brace each post with two 1×4 or 2×4 boards: screw one end to the post and the other to a stake hammered into the ground, one brace on each of two sides at right angles.

    ✓ The post is plumb on two faces, in line with the string, and the braces hold it there when you let go.

    A
  6. 6Mix the concrete

    You'll use 2 bags of 80 lb concrete mix for the post hole. Mix one or two bags at a time in a wheelbarrow: concrete starts to stiffen in about 30–45 minutes (faster on a hot day), so only mix what you can place right away.

    Pour about 2 quarts of clean water into the wheelbarrow first, then empty one bag on top. (Each 80 lb bag needs about 3 quarts in total.)

    Mix with a hoe or square shovel: pull the dry powder from the corners and bottom into the wet middle and chop through it. Keep going until there are no dry pockets.

    Add the last of the water a cup at a time, mixing between each.

    Get the thickness right. It should look and feel like thick oatmeal or stiff peanut butter. A hoe dragged through leaves ridges that stand up, and a handful squeezed in a gloved hand holds its shape. Too dry: it crumbles and won't stick together, so add a little water. Too wet: it flows flat, water pools on top, and the concrete will be weak and crack. Then add some dry mix from a spare bag.

    • Tip More water makes concrete easier to push around and much weaker. Resist the urge.
    • Tip Rinse the wheelbarrow, hoe and shovel before the concrete sets on them. Don't wash concrete into drains or onto the lawn: let leftovers harden in a scrap box and throw them out.
    • Tip Buy one more bag than you need. Running out halfway through a pour is the most common mistake.

    ✓ Even grey colour throughout, no dry powder, no puddles of water on top; a ridge made with the hoe stands up.

    STOP. Wet concrete is caustic and burns skin. Wear waterproof gloves, safety glasses, long sleeves and long pants. Open bags slowly and wear a dust mask: the dust has silica. Rinse any concrete off your skin right away.
  7. 7Fill the hole

    Shovel concrete into the hole around the post. Every 6″ or so, poke it hard with a stick or a piece of rebar to work out air pockets.

    Fill to about 1″ above the ground and shape the top into a little mound with a trowel, sloping away from the post so rain runs off.

    Check plumb again on both faces while it's still wet, and adjust the braces if needed.

    ✓ Posts are still plumb and in line after the concrete is in.

    A
  8. 8Let the concrete cure

    Concrete hardens by reacting with water, not by drying out, so keep the concrete around the number sign posts damp for the first 7 days: mist it with a hose morning and evening, or cover it with plastic sheeting held down at the edges.

    Keep it from freezing for the first week. Don't pour when it's below 40°F (5°C) or frost is forecast in the next two days. On hot days, pour in the early morning and shade it.

    You can walk on it or remove braces after 1–2 days. Wait 3 days before putting real weight on it. It reaches full strength in about 4 weeks.

    ✓ The surface is hard and grey-white when dry, with no powder when you rub it.

  9. 9Make the plaque

    The plaque is 19 3/4″ wide × 9″ tall: 4 characters 5″ high with 1 1/4″ between them and 2″ of border all round.

    Cut the MDO plywood with a circular saw against a clamped straight edge, best face down so the blade's splinters land on the back. Fill gaps in the edge layers with exterior wood filler and sand smooth.

    Ease every edge and corner with sandpaper. Paint grips a rounded edge; it peels off a sharp one.

    Prime every face and edge, sand lightly with 220 grit when dry, then brush on two coats of the background colour.

    ✓ The plaque measures 19 3/4″ × 9″ and its diagonals match.

    B
  10. 10Put on the numbers

    Draw a light pencil baseline 2″ up from the bottom edge. Mark the centre of the plaque, then lay the numbers out on a table and measure the full row: about 15 3/4″. Start half of that to the left of the centre mark.

    Most metal numbers come with a paper template: tape it on at the baseline, drill the pilot holes through it, then screw the numbers on with the screws supplied. If there is no template, mark each hole through the number itself.

    Keep the gaps between characters even, about 1 1/4″. Judge by eye from a few steps back: round digits (0, 6, 8, 9) look smaller and can sit a hair closer.

    • Tip A dark plaque with light numbers (or the other way round) reads best at night under a porch light or car headlights.

    ✓ From the street, the numbers read clearly and sit on a straight line.

    B
  11. 11Mount the plaque on the post

    Measure 36″ up from the ground and mark the post's front face: that is the centre of the plaque. Draw a level line across the face there with a small level.

    Hold the plaque on the post with its centre on the mark and the plaque centred side to side, and check it is level.

    Predrill and drive two 3″ screws through the plaque into the post: one 1″ above the numbers and one 1″ below, both on the post's centre line. Countersink them just below the surface.

    Fill the screw holes with exterior wood filler, sand flush when dry and touch up the paint. Press the post cap onto the post top and fix it.

    ✓ The plaque is level, centred on the post and doesn't move when you push it.

    B
  12. 12Finish

    Ease every sharp edge and corner with 120-grit sandpaper so nobody gets a splinter.

    Sand all over with 180 grit, always along the grain (the direction the wood fibres run). Scratches across the grain show through stain.

    Wipe off the dust with a barely damp rag and let it dry.

    Outdoors, use an exterior finish: a penetrating deck oil or exterior stain, or primer and exterior paint. Leave cedar bare to weather silver if you like. If it holds soil for food plants, leave the inside unfinished.

    Let it dry for the time on the can before using it.

    • Tip Try your finish on a scrap of the same wood first: stain looks different on every board.

Conceptual layout, material estimate and assembly guide from the sizes you entered. Not engineering, not a building plan, not stamped or approved. Confirm measurements on site; follow local codes and product instructions; anchor tall pieces before use. Using this plan means you accept the Terms of Use.

Questions

How much does it cost to build a On a post house number sign?

About $246 in materials at typical US home-center prices, from the 13-line shopping list. Prices vary by store and region.

What size is it?

19 3/4″ wide, 43 1/2″ high and 4 1/4″ deep. Every size can be changed and the plan updates.

What lumber do I need?

1 × 4×4 pressure-treated post, 8′; 1 × 3/4″ MDO sign plywood, 4×8 sheet. The cut list shows which part comes from which board, with the saw kerf included.

What tools do I need?

Tape measure, Speed square, Pencil, Drill/driver, Clamps, Safety glasses, Hearing protection, Dust mask, Circular saw and a straight edge (or have the store cut the sheets), Miter saw, or circular saw in two passes, for 4×4 posts, Level (2 ft or longer), Post-hole digger, Wheelbarrow and hoe, Sander, 120 and 180 grit.

How many parts and steps are there?

2 parts in 2 kinds (4×4 pressure-treated post, 3/4″ MDO sign plywood), assembled in 12 steps.

Do I need a permit for a On a post house number sign?

Rules vary by town. Confirm with your building department before you build.